Engineering
Chemistry
Hydrometallurgy and Leaching
Question
Write chemical reaction of Hall-Heroult process of bauxite ore and draw labelled diagram of electrolytic cell.
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Solution
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Following two concepts are there for the reaction taking place during electrolysis:
1. According to the first concept which is most famous, ionisation of alumina occurs firstly:
At cathode Al2O3MoltenElectrolysis2Al3++3O2Al3+3eAl(l)
At anode O2O+2eO+OO24C+3O22CO+2CO2
2C + O2 → 2CO
2CO + O2 → 2CO2
Hence, corrosion of graphite rods (anode) occurs and they have to be replaced periodically. For 1 kg of aluminium produced about 0.5 kg of anode (graphite) is consumed.
2. According to the second concept, ionisation of 'Cryolite' occurs firstly on passing electric current.
3NaF + AlF3
AlF3Al3+ + 3F
At cathode : Al3+ + 3e → Al(l)
At anode : F → F + e
3C + 2Al2O3 → 4Al + 3CO2
At anode, Al2O3 is changed into AlF3 and the process of electrolysis continuously goes on when Al2O3 is again ionised.
The whole reaction may be written in the following way:
2Al2O3 + 3C → 4Al + 3CO
Molten aluminium thus obtained is collected at the bottom of cell which is taken out with the help of tap.
The aluminium metal obtained by this method is about 99.5% pure. The complete process is known as electrometallurgy.

Hall Heroult process : Electrolytic cell for molten Alumina

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